8
« on: December 25, 2018, 01:47:38 am »
Hi All,
I am slowly building myself a new CNC router to replace my old and trusty wooden BlueChick. It is going to use 80/20 aluminum extrusions and linear rails with ball screws. I am designing it myself, because that is half the fun of the thing!
So, to the point - what is the conventional wisdom on the presence and use of a limit switch to detect over-travel of the Z-Axis in a downward direction? I intend to have limit switches for homing and to detect mis-steps in both X and Y axes, and also in the upward Z direction, but it seems to me that if the Z-axis limit switch ever actually triggered, I would already have run the cutter down into the bed of the machine!
Is it normal to omit a downward Z-axis limit switch? Is it normal to have a movable switch and to set its position manually for each drill selection? Or is it normal to have a limit switch and just not expect it to actually save the day?
My new machine is intended to be more rigid than the last one, and I want to avoid actual damage to the machine in the event of losing steps. Which is not supposed to happen, of course, especially when moving the Z-axis upwards. I know that servos and encoders would probably be better than stepper motors, but I think of them as too expensive. I'm trying to keep the whole thing below $5000.
Many thanks in advance, and Happy Christmas!
Bob