lloydsp:
You're right ... it is NOT a mirrored copy (I never said it was); I simply copied/ pasted the left one, then moved it to the right (via shift-right arrow), the flipped it 180 degrees using 'numerical-rotate)so they
appeared to be mirror images, then added the slot to the left figure, copied/pasted the slot, and moved the copy to the right figure (again, using shift-right arrow). I then flipped the left figure and superimposed it over the right figure (using shift-right arrow) to check that they were alike (which they were). I then moved everything back to where it was supposed to be, ran the tool path(s), generated the .nc file, and put it on the CNC. The result, as I've previously noted, was that the right figure profile is smaller by a fairly consistent sixteenth of an inch or so. The pockets are also smaller but by only by a few hundredths of an inch.
You are also correct that the Y axis is not 100% vertical, though it is difficult to see why that would impact the result. The CNC doesn't care what angle things are at - it's just going to cut/mill/route whatever it sees (as long as we're referring to 2D in the XY plane of course). I could put it at 45 degrees and it should still cut the part accurately. If your comment was simply a shot at my CAD ability/technique, then I'll grant the point - CAD is not my forte. The "raw drawing" was a scan of a pattern that I bitmapped into CB, then cleaned it up so it would generate a tool path.
However you created that right copy, it's not a faithful copy
... Dunno what to say here ... if copy and paste doesn't produce a faithful copy then I am gobstopped. My only comment would be that perhaps the rotating of the image in some manner affected the sizing of the image???
Anyway, thanks for your comments
Edit: I forgot to note that "nesting" (as I understand it) wouldn't work here, because the two parts
must be mirror images - otherwise the shelf "slot" on one of them would be on the wrong side.
us